In-line 2 Wire Intermediate Drawing Machine With Low Slip Rate
Product Description
Introduction
An in-line 2 wire intermediate drawing machine is a specialized wire drawing equipment designed to perform intermediate drawing operations on two wires simultaneously in a continuous inline process. It is used to further reduce the wire diameter and improve its mechanical properties before proceeding to the final drawing stages. Here are the key features of an in-line 2 wire intermediate drawing machine:
Dual Wire Capability: The machine is specifically designed to process two wires simultaneously. It allows for continuous inline drawing of two wires, reducing production time and increasing efficiency.
Intermediate Drawing: The primary purpose of the machine is to perform intermediate drawing operations. Intermediate drawing involves reducing the wire diameter to achieve specific mechanical and dimensional properties required for the intended application. This process helps refine the wires' surface quality, tensile strength, and other mechanical characteristics.
Multiple Drawing Stages: An in-line 2 wire intermediate drawing machine typically consists of multiple drawing stages or passes. Each stage incorporates a series of drawing dies arranged in sequence. The wires pass through these dies to gradually reduce their diameter. The multiple drawing stages enable precise and controlled diameter reduction, ensuring consistent wire quality and dimensional accuracy.
Speed Control: The machine allows for speed control during the intermediate drawing process. Operators can adjust the drawing speed to optimize production efficiency and wire quality. Speed monitoring systems provide real-time feedback on the drawing speed, facilitating process control and ensuring consistent performance.
Tension Control: The machine incorporates a tension control system to maintain consistent tension on the wires during the drawing process. Proper tension control helps prevent wire breakage, ensures uniform drawing, and maintains dimensional accuracy.
Lubrication System: An in-line 2 wire intermediate drawing machine usually includes a lubrication system. The lubrication system ensures proper lubrication and cooling of the wires and drawing dies, reducing friction, heat, and wear. Effective lubrication contributes to improved wire surface quality and extended die life.
Wire Tracking and Alignment: The machine features mechanisms for wire tracking and alignment. These mechanisms ensure the wires are properly guided and aligned throughout the drawing process, minimizing the risk of wire deviation or misalignment.
Safety Features: In-line 2 wire intermediate drawing machines are equipped with safety features to protect operators and prevent accidents. These features may include emergency stop buttons, wire breakage detection systems, and safety guards to ensure operator safety and compliance with safety regulations.
Easy Maintenance and Operation: The machine is designed for ease of maintenance and operation. Accessible wire threading paths, quick die changes, and user-friendly control interfaces contribute to efficient setup and operation. Regular maintenance tasks such as lubricant replenishment, cleaning, and inspection of the drawing area are made convenient and straightforward.
Overall, an in-line 2 wire intermediate drawing machine offers dual wire capability, intermediate drawing operations, multiple drawing stages, speed control, tension control, lubrication system, wire tracking and alignment, safety features, and easy maintenance and operation. These features enable efficient and high-quality intermediate wire drawing, ensuring the wires meet the required mechanical and dimensional specifications before proceeding to the final drawing stages.
Features
1. High precision helical gear transmission, unique oil lubrication mechanism, dual motor drive, fast mold changing system.
2. The drawing oil lubrication adopts strong oil injection design inside the die base, which makes the lubrication more sufficient, saves space and is convenient for operation.
3. Annealed contact copper ring and nickel cylinder are made of special alloy materials to ensure longer service life.
4. The on-line annealing control adopts the zero meter preset voltage design to ensure the stable annealing quality of the wire rod in the startup and shutdown states.
Product Parameters
Technical Parameters
| Name |
Parameter |
| Model |
DLST250-17B01 |
| Inlet wire |
(2.6 - 3.5 mm) x 2 |
| Outlet wire |
(0.4 - 1.0 mm) x 2 |
| Number of drawing dies |
17 x 2 |
| Max drawing speed |
1600 m/min |
| Online annealing method |
DC short-circuit annealing |
| Anealing voltage |
DC 70V |
| Annealing wheel diameter |
200 mm |
| Max annealing current |
2500 A |
| Main motor |
75 KW |
| Power supply |
400V, 50HZ / 60HZ |
| Machine dimension |
L16200 x W3150 x H2310 mm |
Detailed Photos
Company Profile
DONGGUAN WIREMAC MACHINERY EQPT. CO., LTD. is located in HOUJIE TOWN, Dongguan City, a famous historic town in China.It is wire and cable equipment manufacturer integreating R&D, processing, assembly, commissioning and after-sales.
The company is committed to copper wire, copper clad steel, copper clad aluminum and other metal wire deep processing industry research, production of a variety of high-speed micro-drawing machine.Small drawing machine, small drawing continuous annealing machine, medium and small drawing machine, medium and small continuous annealing machine, medium drawing continuous annealing machine, large drawing machine, large drawing continuous annealing machine, wire drawing machine, annealing tin plating machine and other products.
The company upholds the spirit of "honesty-base, quality-based" enterprise, we will continue to research and develop innovation and development, with professional skills and standardized pragmatic management, in line with the "high-quality and efficient" business philosophy, from the overall planning, staff training, installation and commissioning, after-sales service, to provide customers with better and more satisfactory Marketing and service.
Our Service
CONSULTING SERVICE
A team of experienced engineers are ready to advise you personally.
Your benefits at a glance: Problems can be solved quickly over the phone and internet in direct contact with the correct employee for the issue at hand.
SPARE PARTS SERVICE
The strengths of our skilled employees include expert advice, offering spare parts specific to your requirements and short delivery times.
Your benefits at a glance: Increased processing times for your machines thanks to the prompt delivery of spare parts.You receive original parts that are specially optimized for your machines.
MAINTENANCE SERVICE
HMP carries out regular maintenance as part of its service agreements.
Your benefits at a glance: Expert maintenance of your machines is key to increasing machine availability and product quality.
INSPECTION SERVICE
We carry out preventive maintenance on your machines.
Your benefits at a glance: Potential faults are recognized at an early stage, giving us time to carry out preventive maintenance work.This helps avoid unscheduled downtime and costs.
TRAINING SERVICE
We can organize individual training courses for you at your factory or at our premises.
Your benefits at a glance: Well-trained staff ensure increased machine utilization and improved product quality. Employees get to meet their contact partners at HMP personally.
AFTER SALES SERVICE
1) 24 hours service on Internet and Telephone, free instructions and problem solving
2) Free training to make sure a master of the operating of line for the person who come to our factory
3) User-friendly English manual or operating video for machine using and maintaining
4) On-the-spot training, installation and repairing can be meet if required.
(If so, the buyer should afford the visa and air ticket and allowance 100USD/DAY Salary)
Our Advantages
1. All the electrical elements, Circuit breaker protection and AC contactors are world famous brand.
2. International CE standard high flexibility, high shielding cables.
3. Warranty time:1 year
4. Quotation Valid: 90 days
5. Payment terms: 30% as deposit, 70% balance made before shipment
6. Delivery time: 30 days upon receipt of 30% deposit by T/T
Location:
1.Only 35 minutes from Guangzhou city to Dongguan city by high speed train.
2.Just 40 minutes from Shenzhen city to Dongguan city by high speed train.
3.Total 1.5 hours by car from Guangzhou airport to our factory .
4.Only 1 hour by car from Shenzhen airport to our factory.
FAQ
1. Q: Are you manufacturer or trading company?
A: We are manufacture and trading company.
2. Q: What info you need before you make the proposal?
A: The pipe diameter and thickness range which you need or the profile drawings, material information, your special requirements.
3. Q: What is the MOQ?
A: One set
4. Q: Do you provide installing and debugging overseas?
A: Overseas machine install and worker training services are optional.
5. Q: Can you make the machine according to my design or prototype?
A: Yes, we have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.
6. Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control complies with ISO 9001.Every machine has to past testing running before it's packed for shipment.
7. Q: How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference
2) We welcome you visit us and test machine by yourself in our factory.
8. Q: What about our after-sale service?
A: We provide technical support on line as well as overseas services by skillful technicians.
9. Q: What should I do if I just start a new business?
A: Contact us immediately, we provide free consultant pre-sales service. Also we can help you to solve the material(steel coil)purchase, worker train, international market price.
10. Q: Can I visit you factory to check machines on-site? What Should I bring when I visit your factory?
A: We are manufacturer, and we welcome customers to visit our factory. For special product design and develop, we request you bring a piece of testing material, you can test on our machines on-site.
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