Spray Type Fine Wire Drawing Machine With Annealing For Copper CCA Wire
Introduction:
A fine wire drawing machine with annealing capability is a specialized equipment used to produce fine wires with a reduced diameter and improved mechanical properties. In addition to the wire drawing process, it incorporates an annealing process to enhance the wire's ductility and reduce its hardness.
Here's a general overview of how a fine wire drawing machine with annealing works:
Wire Feeding: The process begins by feeding a larger diameter wire into the drawing machine. This wire is typically made of materials like copper, aluminum, or alloys.
Drawing Dies: The wire passes through a series of drawing dies, similar to a regular wire drawing machine. These dies gradually reduce the wire's diameter to the desired size through multiple passes.
Annealing Section: After each drawing pass or a few passes, the wire enters an annealing section. This section consists of an annealing furnace or heating elements that heat the wire to a specific temperature.
Annealing Process: The wire is heated to a temperature where its microstructure is altered, enhancing its ductility and reducing its hardness. This process is known as annealing. The wire remains in the annealing section for a specific duration to ensure proper heat treatment.
Cooling: Once the annealing process is complete, the wire is cooled down gradually to room temperature. This can be achieved through controlled cooling methods, such as passing the wire through cooling chambers or using air or water cooling techniques.
Drawing Continuation: After annealing and cooling, the wire re-enters the drawing section of the machine for further diameter reduction. The drawing and annealing processes may be repeated several times until the desired wire diameter and mechanical properties are achieved.
Wire Take-Up: Finally, the fine wire is wound onto spools or coils for further processing, such as insulation or additional treatments, or for distribution to customers.
The combination of wire drawing and annealing in a single machine allows for the production of fine wires with improved flexibility, strength, and electrical conductivity. The annealing process helps relieve internal stresses in the wire, making it more suitable for applications that require high flexibility or where the wire needs to undergo additional shaping processes.
Characteristics
- Automatic tension control by dual-inverter.
- Zero-slip pilot design, high productivity.
- OLow power consumption, a reduction of 20%-25% compared with the traditional type of machine, reduced production costs.
- Widely used imported advanced parts and components ensure high reliability
Technical parameters
| Equipment Model |
24DHAT |
| Inlet wire diameter |
0.6 - 1.2 mm |
| Outlet wire diameter |
0.08 - 0.32 mm |
| Max line speed of drawing |
2200 m/min |
| Mechanical elongation rate |
15% + 8.7% |
| Annealing power |
15 KVA |
| Annealing current |
200 A |
| Annealing voltage |
DC 70V |
| Take up motor power |
5.5 kw / 3.7 kw |
| Main power |
15 kw |
| Spool size |
300 mm or according to customer's requirement |
| Electric control |
Integrated control |
| Take up capacity |
50 kg |
| Brake |
Electromagnetic brake |
| Configured power |
25 kw |
| Power supply |
400 V, 50/60 Hz |
| Machine dimension |
L3100 x W1538 x H2310 mm |
| Machine weight |
3000 kg |
About US:
WIREMAC MACHINERY EQPT. CO., LTD. is located in Humen,Dongguan, a Famous historic town in China.It is wire and cable equipment manufacturer integreating R&D, processing, assembly, commissioning and after-sales.
The company is committed to copper wire, copper clad steel, copper clad aluminum and other metal wire deep processing industry research, production of a variety of high-speed micro-drawing machine.Small drawing machine, small drawing continuous annealing machine, medium and small drawing machine, medium and small continuous annealing machine, medium drawing continuous annealing machine, large drawing machine, large drawing continuous annealing machine, wire drawing machine, annealing tin plating machine and other products.
The company upholds the spirit of "honesty-base, quality-based" enterprise, we will continue to research and develop innovation and development, with professional skills and standardized pragmatic management, in line with the "high-quality and efficient" business philosophy, from the overall planning, staff training, installation and commissioning, after-sales service, to provide customers with better and more satisfactory Marketing and service.
Our Service:
CONSULTING SERVICE
A team of experienced engineers are ready to advise you personally.
Your benefits at a glance:Problems can be solved quickly over the phone and internet in direct contact with the correct employee for the issue at hand.
SPARE PARTS SERVICE
The strengths of our skilled employees include expert advice, offering spare parts specific to your requirements and short delivery times.
Your benefits at a glance:Increased processing times for your machines thanks to the prompt delivery of spare parts.You receive original parts that are specially optimized for your machines.
MAINTENANCE SERVICE
HMP carries out regular maintenance as part of its service agreements.
Your benefits at a glance:Expert maintenance of your machines is key to increasing machine availability and product quality.
INSPECTION SERVICE
We carry out preventive maintenance on your machines.
Your benefits at a glance:Potential faults are recognized at an early stage, giving us time to carry out preventive maintenance work.This helps avoid unscheduled downtime and costs.
TRAINING SERVICE
We can organize individual training courses for you at your factory or at our premises.
Your benefits at a glance:Well-trained staff ensure increased machine utilization and improved product quality.Employees get to meet their contact partners at HMP personally.
AFTER SALES SERVICE
1) 24 hours service on Internet and Telephone, free instructions and problem solving
2) Free training to make sure a master of the operating of line for the person who come to our factory
3) User-friendly English manual or operating video for machine using and maintaining
4) On-the-spot training, installation and repairing can be meet if required.
(If so, the buyer should afford the visa and air ticket and allowance 100USD/DAY Salary)
Advantages of our company:
1. All the electrical elements, Circuit breaker protection and AC contactors are world famous brand.
2. International CE standard high flexibility, high shielding cables.
3. Warranty time:1 year
4. Quotation Valid:90 days
5. Payment terms:30% as deposit, 70% balance made before shipment
6. Delivery time: 30 days upon receipt of 30% deposit by T/T
Location:
1.Only 35 minutes from Guangzhou city to Dongguan city by high speed train.
2.Just 40 minutes from Shenzhen city to Dongguan city by high speed train.
3.Total 1.5 hours by car from Guangzhou airport to our factory .
4.Only 1 hour by car from Shenzhen airport to our factory.
FAQ:
1.Q:Are you manufacturer or trading company?
A:We are manufacture and trading company.
2.Q:What info you need before you make the proposal?
A:The pipe diameter and thickness range which you need or the profile drawings, material information, your special requirements.
3.Q:What is the MOQ?
A:One set
4.Q:Do you provide installing and debugging overseas?
A:Overseas machine install and worker training services are optional.
5.Q:Can you make the machine according to my design or prototype?
A:Yes, we have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.
6.Q:How does your factory do regarding quality control?
A :There is no tolerance regarding quality control.Quality control complies with ISO 9001.Every machine has to past testing running before it's packed for shipment.
7.Q:How can I trust you that machines pasted testing running before shipping?
A:1) We record the testing video for your reference
2) We welcome you visit us and test machine by yourself in our factory.
8.Q:What about our after-sale service?
A:We provide technical support on line as well as overseas services by skillful technicians.
9.Q:What should I do if I just start a new business?
A:Contact us immediately ,we provide free consultant pre-sales service.Also we can help you to solve the material(steel coil)purchase,worker train,international market price.
10.Q:Can I visit you factory to check machines on-site ?What Should I bring when I visit your factory?
A:We are manufacturer, and we welcome customers to visit our factory.For special product design and develop, we request you bring a piece of testing material, you can test on our machines on-site.
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